TPU Film for Athletic & Outdoor Applications
Polyurethane Film is ideal for demanding outdoor applications. Our Polyether Films are used extensively in the performance textile industry. Easy to laminate, our high-performance Polyether TPU Films provide a waterproof breathable layer to substrates. Because of their hydrolytic stability, our outdoor polyether-polyurethane grades excel in the most humid environments without losing their strength and are naturally resistant to microbial growth.
American Polyfilm, TPU film manufacturer, also provides high MVTR (Moisture Vapor Transmission Rate) Films to further improve your products. We also manufacture Flame Retardant Polyurethane Films to meet the most demanding UL standards.
Most of our Ether-Grade Films are available in sizes up to 76 inches wide, with thicknesses from 1 mil (25 microns) to 40 mil (1 mm). For help selecting the best TPU film for an application, please contact us.
Key Performance Features
Our TPU films are trusted in a wide variety of sporting goods, wearables, and inflatables products thanks to their:
Superior abrasion and puncture resistance
Hydrolytic stability and resistance to microbial growth
Moisture Vapor Transmission Rate (MVTR) for breathability
UV and chemical resistance, even under repeated UV light exposure
Wide temperature tolerance and weather resistance
Compatibility with laminated fabric and various polymer technologies
Available in polyether or polyester grade, these TPU films can be extruded with additives for flame retardancy, antimicrobial protection, or bio-based raw material blends to meet both performance and sustainability goals.
Applications for TPU Film in Athletic and Outdoor Products
We support a wide range of athletic and outdoor gear manufacturers, offering films that perform in both high-impact and low-stress applications. Common uses include:
Air Soles for Athletic Shoes
Transparent Panels in Backpacks
Bladders for Athletic Balls
Bladders for Kitesurfing Kites and Inflatable Wing Bladders
Breathable Membranes for Outerwear and Sport Jackets
Hydration Systems for Backpacks
Insulation Systems for Gloves
Tents and Tent Windows
Map Pockets and Protective Cases
Gel-Filled Bladders for Impact Cushioning
Sail Windows and Laminates for Sailcloths
Inflatable Stand-Up Paddle Boards
Personal Flotation Devices and Life Jackets
We also manufacture Flame Retardant Polyurethane Films to meet the most demanding UL standards. Most of our Ether-Grade Films are available in sizes up to 76 inches wide, with thicknesses from 1 mil (25 microns) to 40 mil (1mm). For assistance in selecting the ideal TPU film for your application, please contact us.
Meeting the Demands of Harsh Environments
From hot melt adhesive film and TPU membranes to UV-resistant coatings, our specialty films support the creation of durable, breathable, and waterproof outdoor sports apparel and equipment. They are formulated for:
High mechanical strength and elongation
Resistance to UV degradation and hydrolysis
Long-term flexibility in extreme weather situations
Lamination compatibility with textile and foam substrates
These features make our TPU films an excellent match for outdoor sportswear, wing kites, surfing kites, seam sealing on athletic gear, and other environmentally exposed components.
Eco-Friendly and Customizable TPU Options
Our commitment to innovation includes eco-friendly TPU offerings and bio-based TPU films, which help reduce environmental impact without compromising mechanical properties. These films are available in matte, transparent, or color-matched finishes, with custom formulations available upon request.
We work closely with sports brands, industrial designers, and OEMs to deliver specialty TPU films engineered for optimal performance, durability, and aesthetic appeal.
Need Help Choosing the Right TPU Film?
Whether you’re developing next-gen outdoor gear, sports apparel, or inflatable equipment, our team is ready to help you identify the best-fit material. Contact us to request samples, discuss technical specs, or review options tailored to your performance and production requirements.
For a table comparing Polyurethane Film with other flexible materials, click here.